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Sheet Metal Fabrication Services Specifications

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Manufacturing Capabilities




   Manufacturing Capabilities       
   Your choices are...
 
      
 
   Shearing
 
     A shearing machine cuts sheet metal by applying shear stress.  This process is used to cut large sheets of metal into smaller parts.
 
   Laser Cutting
 
     Laser cutting machines use laser light to cut or etch holes or profiles.  Laser cutting machines are very precise programmable pieces of equipment.
 
   Bending / Forming
 
     Bending and forming processes are used to shape the sheet metal to its final shape.
 
   Deburring / Graining
 
     Deburring and graining processes are used to remove sharp edges, and to polish and buff the part for cosmetic purposes.
 
   EDM Machining
 
     Wire electrical discharge machining (EDM) equipment is used to cut conductive materials using a thin electrode.  The electrode is a thin wire (typically .004"-.012") that follows a programmed path.  The wire does not physically contact the part.  It is charged to a certain level and surrounded by de-ionized water.  A spark is generated that jumps the gap and melts a small amount of material on the part.
 
   Punching
 
     The process of punching holes in the sheet metal.
 
   Rolling
 
     In the rolling process, a series of roll stands is used to progressively shape or bend a strip of flat-rolled metal to a desired cross section.
 
   Stamping
 
     Stamping is the process of impressing surface definition and three-dimensional designs onto materials with pressurized tools and dies.
 
   Water / Abrasive Jet Cutting
 
     Water jets and water abrasive jets rely on highly pressurized water (20,000 - 60,000 psi) flowing through a nozzle or "jewel" approximately 0.010" in diameter.  Advantages include almost no material heating during cutting, low side loads, and ability to achieve complex shapes and tight inside radii. Low fixturing costs and fast setup and programming times make this process very suitable for prototypes or short runs.  It is most widely used for two-dimensional cutting; three-dimensional machining is possible in specialty applications.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Materials       
   Your choices are...
 
      
 
   Ferrous Metals
 
     Broad category of metals for which iron is the primary constituent, including carbon and cold-rolled steels, stainless steel, etc.
 
   Nonferrous Metals
 
     Metals and metal alloys such as brass, copper, aluminum, and nickel and their alloys.  Bronze, Inconel®, Monel® and other specialty alloys fall into this category.
 
   Exotic Metals and Alloys
 
     Metals and their alloys with special properties and applications; include such materials as beryllium copper, beryllium nickel, niobium, tantalum, and titanium.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Secondary Operations




   Secondary Operations       
   Your choices are...
 
      
 
   Assembly
 
     Supplier services include assembly of components.
 
   Hardware / Fasteners
 
     Supplier has capabilities to supply and integrate hardware such as handles, latches and threaded, self-clinching fasteners used to provide threads in sheet metal that is too thin or soft to be tapped (commonly referred to as PEM® inserts).
 
   Painting / Powder Coating
 
     Application of decorative and/or protective finishes; coatings are typically thicker than plating or anodizing operations.
 
   Plating
 
     Plating is a chemical process to add a decorative finish or protect from corrosion.  Plating processes include anodizing, black oxide, zinc, nickel, chrome, and chromate.
 
   Welding
 
     Joining of metals and metal parts by melting and re-forming a metal bond between materials, with or without additional filler metal.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Additional Services




   Additional Services       
   Your choices are...
 
      
 
   CAD / CAM Support
 
     Vendor has the computer technology to receive solid model files electronically and use those files for part creation.
 
   Design Assistance
 
     Supplier can assist with concepts, manufacturing costs, manufacturing techniques and material considerations. Supplier may also be able to assist in upgrading or redesigning, re-evaluating or modernizing existing products to increase performance and/or reduce manufacturing costs.
 
   Pattern Layout
 
     Supplier can generate flat pattern layouts from a finished part drawing.
 
   Just-in-Time Capability
 
     Supplier has Just-in-Time manufacturing capability of subassemblies / harnesses in order to reduce need for inventory maintenance.
 
   Prototype
 
     Prototype or part will be used in actual functional testing.
 
   Short Run
 
     Supplier has capabilities for providing low volume production.
 
   Production
 
     Supplier has capabilities for providing high volume production.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Certifications / Quality Requirements




   Certifications / Quality Requirements       
   Your choices are...
 
      
 
   AS 9000
 
     AS 9000 defines quality management system (QMS) requirements for suppliers to the aerospace industry. It was developed by major aerospace manufacturers and published by the Society of Automotive Engineers (SAE). AS 9000 is based on ISO 9001, but includes over 80 additional requirements for the aerospace industry.
 
   AS 9100
 
     AS 9100 is an expanded, international version of AS 9000, a standard which defines quality system requirements for suppliers to the aerospace industry. AS 9100 was developed by major aerospace manufactures in conjunction with the ISO Aerospace Technical Committee (TC) 20, and published by the Society of Automotive Engineers (SAE).
 
   QS-9000
 
     QS-9000 is a quality standard for suppliers of DaimlerChrysler Corporation, Ford Motor Company, and General Motors Corporation. QS-9000 is based on the 1994 edition of ISO 9001, but contains additional requirements that are particular to the automotive industry. Specifically, QS-9000 applies to suppliers of production materials, production and service parts, heat treating, painting and plating and other finishing services.
 
   ISO 9001:2000
 
     ISO 9001:2000, a part of the larger ISO 9000 standard, contains the actual requirements with which an organization needs to comply to become certified. ISO 9001:2000 replaces the ISO 9001:1994 quality standard.
 
   ISO 13485:2003
 
     ISO 13485:2003 specifies quality management system (QMS) requirements for organizations that need to demonstrate their ability to provide medical devices and related services that consistently meet applicable customer and regulatory requirements. ISO 13485:2003 contains specific requirements for medical devices and excludes non-applicable requirements from ISO 9001. Consequently, an organization with a QMS that conforms to ISO 13485:2003 cannot claim to conformity to ISO 9001 unless the QMS meets all of ISO 9001’s requirements.
 
   TS 16949
 
     ISO/TS 16949:2002 is an ISO Technical Specification that aligns existing American (QS-9000), German (VDA6.1), French (EAQF) and Italian (AVSQ) automotive quality systems standards for the global automotive industry.
 
   ISO 14001
 
     ISO 14000 provides an internationally recognized framework for environmental management, measurement, evaluation and auditing. ISO 14000 does not prescribe environmental performance targets, but provides organizations with the tools to assess and control the impact of their activities, products or services on the environment. ISO 14001:1996, a part of the larger ISO 14000 standard, contains the actual requirements with which an organization needs to comply in order to become certified.
 
   FDA Registered
 
     Suppliers are registered with the U.S. Food and Drug Administration (FDA) for the manufacture of foods, human drugs, medical devices, biologics, and/or animal feeds and drugs.
 
   MIL-SPEC
 
     Suppliers comply with military specifications (MIL-SPEC) or military standards (MIL-STD).
 
   OEM Specific
 
     Suppliers provide certifications for specific original equipment manufacturer (OEM) internal company specifications or requirements. 
 
   Other
 
     Other, unlisted certification or quality requirements.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Regional Preference




           
   Your choices are...
 
      
 
   North America
 
     Companies are located in the United States, Canada or Mexico.
 
   United States Only
 
     Companies are located in the United States.
 
   Northeast US Only
 
     Companies are located in the Northeast United States, namely Connecticut, Maine, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island and Vermont.
 
   Southern US Only
 
     Companies are located in the Southern United States, namely Alabama, Arkansas, Delaware, Florida, Georgia, Kentucky, Louisiana, Maryland, Mississippi, Missouri, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Virginia, Washington D.C., and West Virginia.
 
   Southwest US Only
 
     Companies are located in the Southwest United States, namely Arizona, California, Colorado, Nevada, New Mexico and Utah.
 
   Northwest US Only
 
     Companies are located in the Northwest United States, namely Idaho, Montana, Oregon, Washington and Wyoming.
 
   Midwest US Only
 
     Companies are located in the Midwest United States, namely Illinois, Indiana, Iowa, Kansas, Michigan, Minnesota, Nebraska, North Dakota, Ohio, South Dakota and Wisconsin.
 
   Canada Only
 
     Companies are located in Canada.
 
   South / Central America Only
 
     Companies have facilities in South American countries such as Argentina, Brazil, or Chile; or in Central American countries such as Costa Rica, Honduras, Panama, etc.
 
   Europe Only
 
     Companies are located in Europe, namely Germany, Ireland, Italy, United Kingdom, etc.
 
   South Asia Only
 
     Companies are located in South Asia, namely India, Pakistan, Nepal, etc.
 
   Near East Only
 
     Companies are located in the Near East, namely Egypt, Israel, Saudi Arabia, etc.
 
   East Asia / Pacific Only
 
     Companies are located in East Asia, namely China, Japan, Taiwan, etc.
 
   Other
 
     Other unlisted country or region.
 
   Search Logic:      Products with the selected attribute will be returned as matches. Leaving or selecting "No Preference" will not limit the search criteria for this question; products with all attribute options will be returned as matches.
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